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Home Build Podcast

Build Podcast | Episode 164: We Need to Talk about Spray Foam

Matt is solo this week for an in-depth discussion on spray foam insulation, focusing on the differences between closed-cell and open-cell foam and the benefits of creating a conditioned attic space. Traditionally, HVAC systems and ductwork are placed in unconditioned attics in the South, leading to energy loss, duct leakage, and humidity issues. By using spray foam insulation at the roofline, homeowners can effectively seal and condition their attic, improving efficiency and reducing moisture problems. Matt highlights Owens Corning Ultra-Pure Natural Polymers closed-cell spray foam as his preferred insulation choice, citing its high R-value (~R7 per inch), low VOC emissions, excellent air sealing, and moisture resistance. Unlike open-cell foam, which can allow vapor to pass through, closed-cell acts as a Class II vapor retarder, preventing moisture accumulation at the roof deck. This is crucial in humid climates where improper insulation can lead to condensation issues, a phenomenon known as "ping pong water" that can cause long-term damage to the roof structure. For humidity control, Matt advises builders to install dehumidifiers or controlled air supply in conditioned attics to maintain proper moisture levels. He also stresses the importance of hiring experienced spray foam contractors, ensuring the correct thickness and installation quality. Another key topic is roof durability and leak prevention. Matt recommends using full peel-and-stick underlayment beneath metal or tile roofs for long-term water protection. He debunks the myth that spray foam prevents leaks, explaining that small, intermittent leaks can go undetected, leading to hidden rot over time. Tune in for everything you need to know (and more!) about spray foam insulation. Thank you to our episode sponsor Aquor Water Systems. Learn more at aquorwatersystems.com.
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Episodes

Why Every Custom Builder Needs a Building Science Consultant | Build Show Podcast Ep. 222

Episode 222    

Building science consultants focus on preventing building problems through early involvement, analyzing building enclosures, climate-specific design strategies, and risk management. Thank you to sponsor Huber Engineered Woods. Watch episodes on social media.

Why Building to Code Isn't Enough — The Build HD Standard Explained | Build Show Podcast Ep. 221

Episode 221    

Jim Gunn discusses the Build HD standard with Matt Risinger, emphasizing water management, air control, structural performance, and durability. Building to code alone is not sufficient for lasting homes.

The Origin Series: Jim Gunn, Architect/Builder of Southpass Design| Build | Build Show Podcast Ep. 220

Episode 220    

Matt Risinger and architect/builder Jim Gunn discuss the advantages of integrating design and construction, emphasizing the value of involving builders early in the design process.

Inspections and Codes, What Do You Really Need? | Build Show Podcast Ep 219

Episode 219    

The podcast episode discusses the impact of inspections, permitting, and building codes on custom residential construction, focusing on compliance, communication, and regional differences.

Cheapest Good Mechanicals | Build Show Podcast Ep 218

Episode 218    

In this podcast episode, Matt Risinger and Jordan Smith discuss residential HVAC systems, highlighting the importance of proper installation over equipment brand. Special thanks to sponsor JELD-WEN.

The 5 Principles of a Healthy Home | Build Show Podcast Ep 217

Episode 217    

Great conversation on the importance of HVAC design, moisture management, and high-performance construction with Kristof Irwin. Coordination early in the design phase is key. Thank you, JELD-WEN! for sponsoring this episode.

Energy Efficiency - I Do Not Think That Word Means What You Think It Does | Build Show Podcast Ep 216

Episode 216    

Matt Risinger and Kristof Irwin of Positive Energy discuss how HVAC design, building science, and enclosure performance work together to create healthier, more durable, and energy-efficient high-performance homes. The conversation covers comfort, humidity control, indoor air quality, ventilation strategies, and the importance of integrated design and testing.

Rethinking Insulation for Modern Homes | Build Show Podcast Ep 215

Episode 215    

Matt Risinger talks with Jason Todd of TimberHP about the growing role of wood fiber insulation in high-performance construction. Todd explains how wood-based insulation products fit into modern wall assemblies, offering vapor-open performance, thermal control, and compatibility with airtight building strategies. The discussion covers manufacturing, supply chain challenges, and how these materials compare to foam and mineral wool in durability and environmental impact. They also touch on prefabrication, evolving building codes, and the shift toward low-carbon materials in residential construction.

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